Machines

Cylindrical gears with internal and external toothing

With our extensive and modern machinery, we produce all imaginable cylindrical toothing (up to a diameter of Ø 2,000 mm). We produce both internal and external toothing in our climatized production hall. Toothing that is larger than Ø 2,000 mm is produced elsewhere in the PWT Group. The possibilities are endless!

Our machinery

We use the most modern CNC controlled machined and stateof- the-art tooling. It goes without saying that this has positive consequences for the quality, cycle times, speed and production costs.

The characteristics of our CNC hobbing machines

• Full hard-metal hobs or hobs with hard-metal inserts.
• Extremely short cycle times.
• Stable tailstock for tensioning shafts.
• Both helical and straight internal toothing.
• Maximum workpiece diameter: Ø 2,000 mm*
• Maximum workpiece length: 4,000 mm*
• Maximum modulus: 36*
• Maximum toothwidth: 1,000 mm*
• Toothing quality (hobbed): class 8 according to DIN 3962.

The characteristics of our CNC gearshaping machines

• Hydrostatically-guided main
  spindle.
• Extremely productive and always accurate.
• Adjustable height (so that the toothing can be brought within the machine’s range).
• Maximum workpiece diameter: Ø 1,700 mm
• Maximum modulus: 20 • Maximum toothwidth: 530 mm
• Toothing quality: class 5-8 according to DIN 3962.

The characteristics of our CNC profile-grinding machines

• Full profile grinding machines from Gleason-Pfauter and Klingelnberg-Höfler.
• Stable tailstock for tensioning shafts.
• On-board measurement equipment for optimal final quality.
• Also suitable for grinding and measuring (helical and straight) internal toothing.
• Possibility to enter toothing corrections, angles, etc. directly in the modern Siemens 840 Dsl control.
• Maximum workpiece diameter: Ø 2,000 mm*
• Maximum workpiece length: 4,000 mm*
• Maximum modulus: 36* • Maximum tooth thickness: 1,000 mm*
• Toothing quality: class 1-5 according to DIN 3962.

The properties of our 5-axis milling machines

• Suited for internal and external toothing.
• Direct data input from our selfdeveloped software (extremely accurate).
• Shorter machining time, less chance of errors and better flow.
• Unprecedented toothing quality.
• Extreme precision when hard milling after hardening.
• Turning, drilling, milling and grinding are combined in one single machine.
• Maximum workpiece diameter: Ø 3,400 mm*
• Maximum workpiece length: 4,000 mm*
• Maximum modulus: unlimited • Maximum toothwidth: 2,000 mm
• Toothing quality: class 1-6 according to DIN 3962.

All supporting machining under one roof

We have a very wide range of the most modern machines, allowing us to provide optimal service. We do not only perform the toothing itself in our group, but can also perform all supporting machining.

Our CNC horizontal turning department:

• Three modern teach-in lathes.
• Five CNC-controlled horizontal turning- and millingstations (with live tools and c- and y-axes).
• Possibility to perform complex machining in one setup.
• Short lead time and high-quality finished product.
• Maximum workpiece diameter: Ø 1,070 mm*
• Maximum workpiece length: 4,000 mm*

Our CNC vertical turning department:

• Three CNC-controlled vertical lathes (the largest machine has hydrostatic guides, allowing extreme precision).
• Turning, milling, drilling, threading and grinding possibilities.
• Accurate c-axis.
• Maximum workpiece diameter: Ø 2,800 mm*
• Maximum workpiece height: 2,200 mm*

Our CNC grinding possibilities:

• For internal and external cylindrical grinding, as well as surface grinding.
• For both straight and conical surfaces.
• Extremely accurate.
• Maximum workpiece diameter (wheels): Ø 2,800 mm*
• Maximum workpiece height (wheels): 2,200 mm*
• Maximum workpiece diameter (shafts): Ø 750 mm*
• Maximum workpiece length (shafts): 4,000 mm*